Peugeot 406

since 1996 release

Repair and operation of the car



Peugeot 406
+ 1. Maintenance instruction
+ 2. Maintenance
- 3. Engine
   - 3.1. Petrol engines
      3.1.1. Technical data
      3.1.2. Check of pressure of compression
      3.1.3. Installation of the mechanism of gas distribution
      3.1.4. Cover of a head of the block of cylinders
      3.1.5. Pulley of a bent shaft
      3.1.6. Casing of a gear belt
      3.1.7. Gear belt
      3.1.8. Mechanism of a tension of a gear belt and pulleys
      3.1.9. Replacement of a sealing ring of a cam-shaft
      3.1.10. Cam-shaft and pushers
      3.1.11. Check and adjustment of gaps of valves of engines 1.6 liters
      3.1.12. Head of the block of cylinders
      3.1.13. Oil pallet
      3.1.14. Oil pump
      3.1.15. Oil heater
      3.1.16. Replacement of consolidations of a bent shaft
      3.1.17. Flywheel
      3.1.18. Suspension bracket of the power unit
   + 3.2. Diesel engines
   + 3.3. Repair of the engine
+ 4. Cooling systems, heating and ventilation
+ 5. Fuel system
+ 6. System of ignition
+ 7. Coupling
+ 8. Transmissions
+ 9. Power shafts
+ 10. Brake system
+ 11. Suspension bracket and steering
+ 12. Body
+ 13. Electric equipment
+ 14. Main malfunctions


7f75ccd3



3.1.1. Technical data

GENERAL INFORMATION

Engine
Designation:
  – engine 1.6 liters (1580 cm3)
XU5
  – engine 1.8 liters (1761 cm3)
XU7
  – engine 2.0 liters (1998 cm3)
XU10
Engine codes:
  – 1.6 liter
BFZ (XU5 JP/Z/L L3)
  – 1.8 liter
LFY (XU7 JP4/Z/L/L3)
  – 2.0 liter
RFV (XU1OJ4R/Z/L/L3) or R6E (XU1O J4R/K)
Diameter of the cylinder:
  – liter engine 1.6 and 1.8
83,00 mm
  – engine 2.0 liters
86,00 mm
Piston stroke:
  – engine 1.6 liters
73,00 mm
  – engine 1.8 liters
81,40 mm
  – engine 2.0 liters
86,00 mm
Direction of rotation of the crankshaft
Clockwise (to look on the right side of the car)
Cylinder number 1
From the transmission
Extent of compression:
  – engine 1.6 liters
9,25: 1
  – engine 1.8 liters
10,4: 1
  – engine 2.0 liters
10,4: 1
Number of the engine is beaten out on the plate attached to a forward left end face of the block of cylinders on engines 1.6 and 1.8 of liters and beaten out directly on the face of the block of cylinders (to the left of an oil filter) on engines 2.0 liters.
Cam-shaft
Drive
Gear belt
Number of basic bearings
5
Valvate gaps (only engine 1.6 liters)
Inlet valve:
0,20 ± 0,05 mm
Final valve:
0,40 ± 0,05 mm
Lubrication system
Type of the oil pump
Gear with the drive a chain from the crankshaft
The minimum pressure at 80 °C
5,3 bars at 4000 rpm
Pressure of turning on of the sensor of pressure
0,5 bars

Moments of tightening, N · m

Engines 1.6 liters
Generator suspension bracket bolts
22
Cover of the bearing of the lower head of a rod:
  – stage 1
40
Completely weaken all bolts, then repeatedly tighten:
  – stage 2
20
  – stage 3
Tighten on a corner 70 °
Cam-shaft bearing cover
15
Bolt of fastening of a pulley of the camshaft
35
Bolt of fastening of a pulley of a bent shaft
120
Bolts of fastening of a head of the block of cylinders:
  – stage 1
60
Completely weaken all bolts, then repeatedly tighten:
  – stage 2
20
  – stage 3
Tighten on a corner 300 °
The cap-type nuts of a cover of a head
block of cylinders
10
Fastening of the transmission to the engine:
  – bolts
45
  – lock nuts of a suspension bracket
45
Flywheel
50
Bolts of fastening of a cover of forward consolidation
16
Left suspension bracket of the power unit:
  – arm
30
  – rubber pillow
30
  – transmission
60
  – installation rack
60
  – central nut
65
Intermediate bearing of a power shaft
50
Bearing cover:
  – lock nuts
54
  – central bolt of a cover of the bearing
25
Bolts of fastening of the oil pump
16
Right suspension bracket of the power unit:
  – arm
45
  – installation nut
45
  – rubber pillow
40
  – top limiter
50
Oil pallet
19
Casing of a gear belt of the drive
8
Pulley of the mechanism of a tension of a gear belt of the drive
20
Liter engines 1.8 and 2.0
Cover of the bearing of the lower head of a rod:
  – stage 1
20
  – stage 2
To tighten on a corner 70 °
Covers of bearings of a cam-shaft:
  – stage 1
5
  – stage 2
10
Bolt of fastening of a pulley of the camshaft
10
Bolts of fastening of a nave of a pulley to the camshaft
75
Bolt of fastening of a pulley of a bent shaft
120
The cap-type nuts of a cover of a head of the block of cylinders
20
Bolts of fastening of a head of the block of cylinders
Engines 1.8 liters:
  – stage 1
60
Completely weaken all bolts, then repeatedly tighten:
  – stage 2
20
  – stage 3
To tighten on a corner 300 °
Engines 2.0 liters:
  – stage 1
35
  – stage 2
70
  – stage 3
To tighten on a corner 160 °
Bolts of fastening of the power unit
45
Bolts of fastening of a flywheel
50
Bolts of fastening of a cover of forward consolidation
16

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