Peugeot 406

since 1996 release

Repair and operation of the car



Peugeot 406
+ 1. Maintenance instruction
+ 2. Maintenance
+ 3. Engine
+ 4. Cooling systems, heating and ventilation
+ 5. Fuel system
+ 6. System of ignition
+ 7. Coupling
- 8. Transmissions
   + 8.1. Mechanical transmission
   - 8.2. Automatic transmission
      8.2.1. Technical data
      8.2.2. Replacement of oil in the transmission
      8.2.3. Removal and installation of a cable of the selector
      8.2.4. Removal and installation of the drive of a speedometer
      8.2.5. Removal and installation of a cooler
      8.2.6. Removal and installation of the multipurpose switch
      8.2.7. Removal and installation of the electronic control device (ECU)
      8.2.8. Removal and installation of the automatic transmission
      8.2.9. Capital repairs of the automatic transmission
+ 9. Power shafts
+ 10. Brake system
+ 11. Suspension bracket and steering
+ 12. Body
+ 13. Electric equipment
+ 14. Main malfunctions


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8.2.8. Removal and installation of the automatic transmission

Removal

PERFORMANCE ORDER
1. Remove the accumulator a box for installation of the accumulator.
2. Remove the case of the air filter and system of inlet pipes.
3. Lift a forward part of the car and record on supports. Remove a forward wheel and protection of an arch of a wheel. Remove a mudguard from under the engine.
4. Merge oil from the transmission and establish a drain stopper into place.
5. Take a plait of wires of a control lamp of wear of brake shoes from brackets and move it aside.
6. By means of the lever remove spherical hinged connection of a cable from the selector lever on the multipurpose switch of the transmission. Remove a bracket of fastening of a cable to an installation suspension bracket on the transmission.
7. Track an electrical wiring from the multipurpose switch to the socket back, switch-off the socket and take conducting from a support bracket on the transmission.
8. Switch-off the big socket of a plait of wires near a cooler on the transmission.
9. Using clips, press both hoses of a supply of cooling liquid to a cooler.
10. Remove both hoses of a supply of cooling liquid to a cooler.
11. Disconnect the socket from a suspension bracket of the support located above a cooler and remove a support suspension bracket.
12. Disconnect the grounding tire from the transmission.
13. Remove a suspension bracket of a plait of wires and a suspension bracket of support of hoses from the transmission.
14. Disconnect an electrical wiring from the sensor of the drive of a speedometer and the RPM meter, then remove the RPM meter from the transmission.
15. Unscrew bolts of fastening of a starter and move a starter aside, without disconnecting an electrical wiring.
16. Switch-off any remained electrical wiring sockets.
17. Remove both power shafts.
18. From under the car unscrew bolts of fastening of a support to the case of the intermediate bearing of a power shaft and the lower frame.
19. Unscrew bolts of fastening of a pipe of the steering drive with the amplifier to the transmission.
20. Remove the lower frame of a forward suspension bracket.
21. The winch raise the engine on the left side so that the weight of the engine fell on the winch.
22. The second winch raise the transmission for the ear close to a cooler. The automatic transmission weighs more than 90 kg.
23. Turn the engine crankshaft in such situation until through an opening one of bolts of fastening of the hydrotransformer is visible to installation of a starter.
24. Unscrew an available bolt of the hydrotransformer, turn the crankshaft as required and unscrew the remained two bolts.
25. Unscrew the central nut of the left support of a suspension bracket of the power unit. Unscrew two bolts and remove a rubber pillow from an installation suspension bracket.
26. Unscrew the bolts fixing a transmission case to the engine.
27. Displace the transmission to the left and remove it the directing pins. After formation of a sufficient gap fix the hydrotransformer on the transmission by a bolt through a RPM meter opening.
28. Priopustite the engine and the transmission also take the transmission from under the car.

Preparation for installation

PERFORMANCE ORDER
1. Before installation into place it is necessary to manufacture the simple tool to level the hydrotransformer with a drive plate. The tool represents a bolt, same, as well as a bolt of fastening of the hydrotransformer, but having the extended head which has to act from an opening for installation of a starter after installation of the transmission into place.
2. Turn the engine crankshaft so that one of openings under a bolt of fastening of the hydrotransformer in a plate of the drive settled down opposite to an opening for installation of a starter. Fix the hydrotransformer by earlier made bolt with the extended head which will be unscrewed through an opening for a starter after installation of the transmission on the engine.
3. Check that the plug of support of the hydrotransformer located in the center of the crankshaft, in good shape.
4. Make sure that the directing pins are established on the place.

Installation

PERFORMANCE ORDER
Installation is made in the sequence, the return to removal, taking into account the next moments:
      – install the transmission in the situation providing passing of a special bolt of fastening of the hydrotransformer through an opening for installation of a starter;
      – after fixing of the transmission on the block of cylinders unscrew a special bolt of fastening of the hydrotransformer and on its place screw in a standard bolt of fastening of the hydrotransformer. Turn the crankshaft and screw in the remained two bolts of fastening of the hydrotransformer;
      – establish the lower frame of a forward suspension bracket;
      – establish power shafts;
      – put the clamps and bolts the required moment;
      – add oil in the transmission;
      – add cooling liquid in the cooling system.
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